New Tech Textured Vegetable Protein Extruder Machine Soya Chunks Nuggets Manufacturing Plant

• Customization: Available
• After-sales Service: Engineer on Site Service
• Warranty: 1 Year
• Model NO.: TSE-65/70/85/95
• Power Source: Electric
• Process: Thermal Processing
• Automatic Grade: Automatic
• Application: Soya Protein
• Customized: Customized
• Technology: Twin Screw Food Extruder Technology
• Voltage: Customize
• Capacity: 100-800kg/H
• Material: Stainless Steel
• Transport Package: Wooden Case
• Specification: Stainless steel
• Trademark: Sunward
• Origin: Jinan Shandong
• HS Code: 8438800000
• Production Capacity: 15 Sets Per Month
• Package Size: 1000.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 5000.000kg

Product Description

Introduction:

1. Description of Soya nuggets protein food extrusion machine

Soy protein production line uses nonfat soybean meal as the main material to produce all kinds of Textured Soya/Vegetable Protein (TSP, TVP) food and vegetarian meat, which are nutritional and easily absorbed by the human body. The texture of soy protein is like muscle and has a sense of mastication. Textured soybean protein is widely applied to many industries, such as can, ham, meat, cooking, etc
After protein food is extruded from the dies of the extruder, the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.

2. Features of Soya nuggets protein food extrusion machine

2.1. frequency speed controlling with high automation and stable performance.
2.2 The screws are made of alloy steel and special craft, durable usage, high pressure, and the screw life is longer. Adopting the building block structure and combining willingly according to the different demands.
2.3. The forced lubrication system, can guarantee the equipment transmission life is longer.
2.4. The touchscreen control system can clearly view and monitor various work indicators. The auto-temperature control system makes the temperature control more direct viewing and the parameter more precise.
2.5. Self-cleaning. when stopping, can be cleaned without disassembling.
2.6. According to different screw design rates to full different technology requests.
2.7. This equipment has a wide material, multi-shape products, and flexible collocations. We can produce different products according to the different models and collocations.
2.8. The screw adopts high strength and high wear resistance alloy tool steel Cr12MoV or high-speed steel W6Mo5Cr4V2
2.9. The barrels are building block combined square barrels, which are easy to disassemble and replace. The barrel's material is 45# Alloy Steel with Alloy sleeves, and the life of the barrels is several times longer than that of ordinary barrels.
2.10.All the machines are made of stainless steel.
 
3. Flow chart:

Mixing system---Extrusion system----Drying system (Frying System) --Packing system
 

4. Voltage:
Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

5. Technical Parameters:
 

Model	Installed power	Consumption	Output	Dimension
TSE65-S	90kw	65kw/h	100-150kg/h	13000*1200*2200mm
TSE85-S	120kw	95kw/h	400-500kg/h	20000*3500*4300mm
TSE90-S	115kw	90kw/h	800-1000kg/h	27000*3500*4300mm
TSE115-S	160kw	110kw/h	1500-2000kg/h	28000x*3500*4300mm

6. Vegetable Protein Product Samples:




7. Parts of Our Machines:
In order to ensure the quality of the machine, the accessories used by the company are mostly domestic or international well-known brands.

8. Production Process:
From production to delivery, at least 5 quality inspections are carried out, namely: purchase inspection by the purchasing department, pick-up inspection by the production department, an inspection of each module of the machine, inspection of the whole machine (including appearance and test machine) and inspection before leaving the factory.

9. Project Cases:
Now there are 100 countries people using our equipment including our agents' clients. Not only can our after-sales engineers provide on-site service, but our agents in India, Nigeria, and Peru can also help our customers quickly solve their problems. You can receive professional service.


10. Company Information:
Jinan Sunward Machinery Co., Ltd is founded in 2009. It is a food machinery manufacturer which specializes in producing the extrusion machines such as pet food machines, textured soy protein machines, corn flakes machines, nutrition rice production equipment, and so on...Our company has more than12 years of manufacturing experience.  Until now, there are not only direct customers, but also some long-term cooperation agents all over the world. OEM and ODM orders are also welcomed. Whether selecting a current product from our catalog or seeking engineering assistance for your application, sincerely welcome to consult with our customer service center about your sourcing requirements. Providing high-quality products is our goal, and winning with our customers is our philosophy.


So far, there are nearly 200 employees in 7 departments. Including the product development department, production department, quality inspection department, domestic sales department, international sales department, technical department, and logistics department.

Normally, we participate in serval exhibitions every year, such as exhibitions in Peru, India, Russia,Uzbekistan, South Africa, Nigeria.


Our company and our products have obtained CE, SGS, ISO9001 and other certifications, and hold dozens of invention patents and honorary qualifications such as high-tech enterprises


11. Packaging and Delivery:
A. We will pack all necessary machines into wooden cases. For the drying machine, and heavy extruders, we will fix them in the container with very strong iron wire.

B. If by LCL for small quantity machines, we will let send to QINGDAO port for loading.

C. If need containers, our trucks will take the containers from the port to our factory for professional and safely loading, and then return to the port for shipment.


12. Service:
We provide local services to all our markets by offering our advice and expertise: spare parts and upgrading, equipment and ancillary modules, automation systems, training, process support, and remote and on-site maintenance. Technical support is provided by a team of specialists.

-- Before sale service

1. Provide free consultation on the equipment.
2. Provide the standard device and the flow chart.
3. According to the client's special requirement, offering a reasonable plan and free design helps to select the equipment.


--Services during the sales:
1. Help the client design the factory and offer professional advice, and free engineering drawing for the factory layout
2. Welcome to visit our factory or the domestic clients' factory.
3. Inspect the machine before leaving the factory.


--After-sale services: 
1. Overseas installation and debugging of the equipment.
2. Train the first-line operator.
3. Provide the basic formula.
4. Operation/ Service/ Maintenance Manual: Provided In English.

13. FAQ:
1. Is configuration(allocation) a fixed standard?

Answer: No, it is flexible, we will equip machines based on your requirement;

2. Can I come to check on your company?

Answer: Welcome to visit us! We will show our machines in our factory;

3. Do you have a shipping agent for delivery?

Answer: Yes, we have a reliable shipping agent. They can offer good freight and take care of the process very well;

4. Can you test our formulation with your  Machines?

Answer: As long as you trust us, we can test your basic formula, then you can see the outcome and place an order without any hesitation;

5. Why is the price on the web in a range?

Answer: We have many models, and the production lines' configurations are various. So we will equip machines based on customers' specific requirements. So, the price range is for reference.

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