Expanded puffed corn rice snack food processing line
1.Description of corn puff snack machine:
Our extrusion and corn puff snack machine s can produce various uncoated, coated or filled cereal based snacks - with a wide variety of recipes and shapes.
corn puff snack machine adopt twin-screw extrusion technology and are highly flexible. They can be easily modified to process new products such as filled products, corn chips snacks or bread crumb snacks, with just easily adding some auxiliary equipment.
2.The advantage of corn puff snack machine:
1) Productive and could be controlled producing: the corn puff snack machine is continuous and automated processing which is also could be easy cleaning and maintenance; it could be fast automated modified , the function of recording and management of settings and recipes,the changes of dies are easy and quick,
2) Flexible of corn puff snack machine :
@ corn puff snack machine can use various kinds of raw materials
Using a wide range of ingredients (flour or meal using refined or whole cereals, exotic raw materials such as root vegetables, classical cereals, etc.) and process flexibility to enable changes in product features (particle size, moisture or variable fat content)
@ A large range of sizes, shapes and fillings (with optional co-extrusion equipment)
@ Simple adding auxiliary equipment to extend the range of your products: various shapes,co-extruded snacks, bread crumb, grain chips, etc.
3)Cost-effective of corn puff snack machine:
@The corn puff snack machine usually in High Temperature Short Time situation when producing,so it intensified transformation process generating savings in raw materials, water and energy;
@The corn puff snack machine is very hygienic and easy maintenance;
@The design of $key$ is compact which could help you reduced floor space.
@Advanced automation designed for our corn puff snack machine by our experts promise precise process control, resulting in steady quality of product.
3.Technical parameter of corn puff snack machine
|
parameter
|
TSE-65
|
TSE-70
|
TSE-85
|
TSE-90
|
|
Installed capacity(kw)
|
74
|
105
|
205
|
260
|
|
Real power(kw/h)
|
52
|
75
|
150
|
180
|
|
Output(kg/h)
|
100-150
|
200-260
|
300-500
|
600-800
|
4. Flow chart of corn puff snack machine
4.1 raw materials→ extrusion→ drying→ flavoring→ cooling→ packing
4.2 How does corn puff snack machine work?
1) At the beginning of the corn puff snack machine. The dry ingredients (premix grains power, minerals and vitamins, salt, milk powder, emulsifiers, ...) are fed, mixed and conveyed to the feeder of the food extruder.
2) The mixed ingredients is introduced into the twin-screw extruder: the corotating screws mix the pre-moistened powders with a malt syrup, injected directly into the extrude.
3)Inside food extruder,the heat generated by viscous dissipation and the controlled shear generated by the screws geometry provide the required thermo-mechanical treatment to the preparation.An advanced cooling system of the extruder precisely adjusts the temperature in each barrel module.
4) The homogeneous, pasty and cooked product is pushed throughout the die of the extruder which forms continuou expanded strands.
These are brief introduction to our corn puff snack machine working,so if you are interested in our machines or still have any questions,pls feel free to contact with me by mail anytime.
4.3 Puff snacks which are produced by the corn puff snack machine
5. Our service for corn puff snack machine
We provide local services to all our markets by offering our advice and expertise: spare parts and upgrading, equipment and ancillary modules, automation systems, training, process support and remote and on-site maintenance. Technical support is provided by a team of specialists.
-- Before sale service
1.Provide the free consultation of the equipment.
2.Provide the standard device and the flow chart.
3. According to the clients' special requirement, offering the reasonable plan and free design helping to select the equipment.
--Services during the sales:
1.Help client design the factory and offering professional advice, free engineering drawing for the factory layout
2.Welcome to visit our factory or the domestic clients' factory.
3.Inspect the machine before leaving the factory.
--After sale services:
1. Oversea install and debug the equipment.
2. Train the first-line operator.
3. Provide the basic formula.
4. Operation/ Service/ Maintenance Manual: Provided In English.
5. 1-2 engineers will be arranged for customer
6. Our company information
Leveraging our expertise in twin-screw and single-screw technology, we provide integrated turnkey extruder production lines, dryers and ancillary equipment to our customers.These reliable and innovative systems are mainly served for"Food & Feed"industry.
Sunward is constantly innovating through co-development partnership projects with its customers in every cooperation with our customers.The company, which has a strong quality culture and a commitment to responsible environmental action, is certified ISO 9001 and CE.
We provide local services to all our markets by offering our advice and expertise: spare parts and upgrading, equipment and ancillary modules, automation systems, training, process support and remote and on-site maintenance. Technical support is provided by a team of specialists.
7. FAQ
Q1. Are you a factory or a trading company ?
Sunward : We are a professional manufacturing factory with trading department.
Q2. Could we visit your factory to check the machines ?
Sunward : Of course . Welcome to visit our factory warmly !
Q3. Where is your factory ?
Sunward : Our factory is located in Jinan city, China. It takes you 3 hours by air or 10.5 hours by high-speed train from Guangzhou to Jinan. And if you are from Shanghai, then it only needs 1.5 hours by air or 4 hours by high-speed train. What's more, we could pick you up when you arrived airport or train station.
Q4. Could we test our own raw materials with your machines before making order ?
Sunward : We would like to test your material with our machines freely for you.
Q5. What's your payment terms ?
Sunward : The general one is 30% as deposit, and then the balanced money is paid before delivery. But we could also accept L/C.
Q6. What about your after-sale service ?
Sunward: If you order the full-automatic production line machines, we could dispatch our engineer to your factory for installation and training. And if it is single machine, then we could send you the operation video.
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