Instant Cooking Breakfast Cereal Production Line Corn Flakes Making Machine

• Customization: Available
• After-sales Service: Engineer on Site Service
• Warranty: 12 Months
• Model NO.: TSE 65/70/75/85
• Certification: CE, ISO9001
• Power Source: Electric
• Process: Extrusion
• Automatic Grade: Automatic
• Application: Puffed Food
• Customized: Customized
• Products Name: Corn Chips Breakfast Cereal Making Machine
• Inverter: Delta
• Machine Material: Stainless Steel
• Screw Material: 38CrMoAl
• Motor: China Brands, ABB,Siemens
• Automatic: Yes
• Operators: 3-5
• Service: Engineers Available to Serve Overseas
• Energy: Electric, Gas ,Diesel
• Transport Package: Wooden Cases for Necessary Machines
• Specification: 25*2*3m
• Trademark: Jinan Sunward
• Origin: China
• HS Code: 8438800000
• Production Capacity: 50 Sets/Month
• Package Size: 2300.00cm * 130.00cm * 230.00cm
• Package Gross Weight: 5000.000kg

Product Description

Breakfast Cereal frosted sugar coated crispy Corn Flakes machine corn chips processing line extruder

This line takes corn flour and other grain flour or grain grits as raw materials. It includes mixing, extruding, flaking, drying, high-temperature baking, flavoring, and cooling. The whole line is automatic. The cornflakes shaped by the machine are crispy.



Machine introduction
 

NO.	Machine	Machine Application
1	Mixer	Mixing various flour materials evenly
2	Screw Conveyor	Transfer the raw materials to the extruder at a uniform speed
3	Twin screw Extruder	Extruding the raw materials and shaping the extruded products into cornballs
4	Vibrating screen	Cooling and feeding the cornflakes to drum evenly
5	hoister	Hoisting the extruded products into the separating drum
6	Separating Drum	Cooling and feeding the corn balls to the flakes machine
7	Air conveyor	Transfer the corn balls to the flakes machine
8	Flaking machine	Make the cornball to cornflakes
9	Roasting oven	Baking the moisture in cornflakes
10	hoister	Transfer the cornflakes to the vibrating screen
11	Vibrating screen	Separating the sticky cornflakes and feeding them into the high-temperature inflated oven
12	High-temperature inflated oven	the corn flakes will be dried twice in this oven
13	Single Drum flavoring line	Spray seasoning powder or sugar onto the cornflakes so as to make them tasteful
14	Drying oven	Baking the moisture in cornflakes after seasoning
15	Cooling conveyor	Cooling and feeding the cornflakes to a packaging machine

Technical parameters

Model	TSE65	TSE70	TSE75
Installed power	130kw	160kw	185kw
Power consumption	90kw	120kw	145kw
Production capacity	100-150kg/h	150-200kg/h	300-400kg/h
Dimension	39*2*3m	42*2*3m	52*2*3m

Corn flakes samples


Key Machines Introduction:
 

	Model: BF-I/II                   Installed Power: 4/7kw Consumption:3-6kw/h                                                                   Output: 40/60kg/batch Mixing Time:3minutes-4minutes/batch  Size: 1030*720*1350mm Function: raw material with water, and liquid chemical additives mixed together fully.  Feature: 1. This part that contacts the mixer to the material adopts the stainless steel materials. 2. The discharge hole adopts the new handle-opened design, good seal 3. Motor is a Chinese famous Brand
	TSE65 Twin-screw Extruder Model: TSE65/70/75 Main Features:  (1)The main extruder adopts frequency speed controlling with high automation and stable per-formation.  (2)The screws are made of alloy steel and special craft, durable usage, high pressure, and the screw life is longer. Adopting the building block structure and combining willingly according to the different demands. (3)The forced lubrication system, can guarantee the equipment transmission life longer. (4)Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise. (5)Self-cleaning, when stopping, can be cleaned without disassembling.
	Presser Machine Model: YP-II Installed Power: 19.5kw Consumption : 10-18.5kw/h Output: According to Extruder Size:1820*1500*2050mm Function: To press cornball as corn flakes                                                     Features: 1. This part that contacts material adopts the stainless steel material and advanced surface spraying. It avoids material pollution and equipment cohering    2. Motor is a Chinese famous brand
	High-temperature Oven  Model: KL-I Installed Power: 4kw Consumption: 10-15m³/h Output: According to the extruder Size: 5000*800*2400mm Function: To make the cornflakes puff again in the high-temperature condition, then it tastes more crispy because of the bubble cells, which are produced inside cornflakes due to the high temperature. Main Features: (1)Dryer is compact and has a large dry area and a small superficial area. It also features a small scale of heat elimination and high thermal efficiency.  (2)Mesh belt conveyors and thermal insulation boards all use stainless steel material, making the equipment is clean and sanitary. (3)The automatic temperature control system makes it possible to set the temperature according to your needs.
	Multilayer Electrical Dryer with Slope Model: KX-5-8 Installed Power: 68kw Consumption:50kw/h-65kw/h Output: According to Extruder Size: 10500*1300*2200mm Function: To dry the flavored cornflakes.Because the cornflakes are wet after being sprayed with chocolate, cream, or sugar on the surface.  Main Features: (1)Dryer is compact and has a large dry area and a small superficial area. It also features a small scale of heat elimination and high thermal efficiency. (2)Mesh belt conveyors and thermal insulation boards all use stainless steel material, making the equipment clean and sanitary. (3)The speed of the mesh belt conveyor is adjustable. The drying period for food in the oven can be adjusted. (4)The automatic temperature control system makes it possible to set the temperature according to your needs.
	Flavoring Machine with Heating System Installed Power: 5.75kw Consumption:0.5-5.75kw/h Output: According to Extruder Size: 2420*780*1420mm Function: mix cornflakes and honey/sugar together by rolling. Features :1. Adopts the stainless steel material 2. Motor is a Chinese famous brand

Parts of Our Machines:

Production Process:


Project Cases:


Company Information:

Jinan Sunward Machinery Co., Ltd has two brands. One is Sunward, the other one is Shengrun. It is an extrusion inflating machinery processing line manufacturer which specializes in producing the extrusion machines such as pet food machines, textured soy protein machines, corn flakes machines, nutrition rice production equipment, and so on...Our company has more than12 years of manufacturing experience. So far, there are nearly 200 employees in 7 departments. Including the product development department, production department, quality inspection department, domestic sales department, international sales department, technical department, and logistics department. You can receive professional service.


Exhibition:
Normally, we participate in serval exhibitions every year, such as exhibitions in Peru, India, Russia, Uzbekistan, South Africa, and Nigeria.


Certification:

Our company and our products have obtained CE, SGS, ISO9001, and other certifications, and hold dozens of invention patents and honorary qualifications such as high-tech enterprises



Packaging and shipping

Packaging:

The machines will be wrapped in plastic bags first and then packed in wooden cases.

Shipping:

Our shipping agents and delivering equipment will be ready in time to ensure the timely delivery and safety of the goods.

Service

Pre-sale service:

24 hours online service.

Configure the machines as your output or request.

In-sale service:

Strictly supervise the manufacture of the machines

Convey the manufacture information to you in time.

After-sale service:

1-year warranty for the machines.

Overseas installation and train the first-line operators.

For any questions, professional technicians will solve them for you timely.

FAQ

 1. Is configuration(allocation) a fixed standard?

Answer: No, it is flexible, we will equip machines based on your requirement;

2. Can I come to check on your company?

Answer: Welcome to visit us! We will show our machines in our factory;

3. Do you have a shipping agent for delivery?

Answer: Yes, we have a reliable shipping agent. They can offer a good freight and take care of the process very well;

4. Can you test our formulation with a Machine?

Answer: As long as you trust us, we can test your basic formula, then you can see the outcome and place an order without any hesitation;

5. Why is the price on the web in a range?

Answer: We have many models, and the production lines' configurations are various. So we will equip machines based on customers' specific requirements. So, the price range is for reference.