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Introduction
1. Bread crumbs is a widely used food additive for deep-fried food, and mainly for frying food surface, such as fried steak, fish, seafood (such as shrimp), chicken chops, chicken wings, onion rings, etc. Its feature is crispy soft, tasty, delicious, and nutritious.
2. This processing line takes a new process for bread crumbs production. It is from powder to bread crumbs automatically. No bread was produced during the whole process. So no bread crust appeared. The final product is bright white with a good texture.
3. Waste materials such as powder generated in the production process can be used as raw materials again, so there is no waste of scrap
4. The output of our bread crumbs processing line is very reasonable: it can be (120-800kg/hr).
5. And the operation is very simple, the production time is within 20 minutes from raw material to the final product.
Flow Chart
Mixer---Screw conveyor---Twin-screw extruder---Cutter---Hoister---Dryer---Hoister---Crumbing machine---Air conveyor---Sizer
| Machine | Function |
| Mixer | Mixing the raw material |
| Screw conveyor | conveying the raw material into the extruder |
| Twin-screw extruder | extruding & puffing |
| Cutter |
Cut off food for easy delivery |
| Hoister | Conveying semi-finished products into the dryer |
| Dryer | dry the products |
| Hoister | Conveying semi-finished products into the crumbing machine |
| Crumbing machine | Conveying semi-finished products into the crumbing machine |
| Air conveyor | conveying the breadcrumbs to the sizer |
| Sizer | Screen out unwanted powder |
Exploded View of the Breadcrumb Extruder:
Series of Dryers:
Parameters:
| Model | TSE65 | TSE70 | TSE85 | TSE95 |
| Installed Power(kw) | 71 | 94 | 130 | 180 |
| Power Consumption(kw) | 46 | 61 | 90 | 150 |
| Production Capacity(kg/h) | 100-150 | 200-240 | 300-400 | 600-800 |
| Dimension(m) | 18*1.3*2.2 | 20*1.4*2.2 | 25*1.5*2.6 | 20*1.6*2.6 |
Breadcrumb samples:Machine Parts:
In order to ensure the quality of the machine, the accessories used by the company are mostly domestic or international well-known brands.Production Process:
From production to delivery, at least 5 quality inspections are carried out, namely: purchase inspection by the purchasing department, pick-up inspection by the production department, an inspection of each module of the machine, inspection of the whole machine (including appearance and test machine) and inspection before leaving the factory.
Project Cases:
Now there are 100 countries people using our equipment including our agents' clients. Not only can our after-sales engineers provide on-site service, but our agents in India, Nigeria, and Peru can also help our customers quickly solve their problems. You can receive professional service.Company Information:
Jinan Sunward Machinery Co., Ltd is founded in 2009. It is a food machinery manufacturer which specializes in producing the extrusion machines such as pet food machines, textured soy protein machines, corn flakes machines, nutrition rice production equipment, and so on...Our company has more than12 years of manufacturing experience. Until now, there are not only direct customers, but also some long-term cooperation agents all over the world. OEM and ODM orders are also welcomed. Whether selecting a current product from our catalog or seeking engineering assistance for your application, sincerely welcome to consult with our customer service center about your sourcing requirements. Providing high-quality products is our goal, and winning with our customers is our philosophy.
So far, there are nearly 200 employees in 7 departments. Including the product development department, production department, quality inspection department, domestic sales department, international sales department, technical department, and logistics department.
Normally, we participate in serval exhibitions every year, such as exhibitions in Peru, India, Russia, Uzbekistan, South Africa, and Nigeria.
Our company and our products have obtained CE, SGS, ISO9001, and other certifications, and hold dozens of invention patents and honorary qualifications such as high-tech enterprises
Packaging and Delivery:
A. We will pack all necessary machines into wooden cases. For the drying machine, and heavy extruders, we will fix them in the container with very strong iron wire.
B. If by LCL for small quantity machines, we will let send to QINGDAO port for loading.
C. If need containers, our trucks will take the containers from the port to our factory for professional and safely loading, and then return to the port for shipment.
Our Service
We provide local services to all our markets by offering our advice and expertise: spare parts and upgrading, equipment and ancillary modules, automation systems, training, process support, and remote and on-site maintenance. Technical support is provided by a team of specialists.
-- Before sale service
1. Provide free consultation on the equipment.
2. Provide the standard device and the flow chart.
3. According to the client's special requirement, offering a reasonable plan and free design helps to select the equipment.
--Services during the sales:
1. Help the client design the factory and offer professional advice, and free engineering drawing for the factory layout
2. Welcome to visit our factory or the domestic clients' factory.
3. Inspect the machine before leaving the factory.
--After-sale services:
1. Overseas installation and debugging of the equipment.
2. Train the first-line operator.
3. Provide the basic formula.
4. Operation/ Service/ Maintenance Manual: Provided In English.
FAQ
1. Is configuration(allocation) a fixed standard?
Answer: No, it is flexible, we will equip machines based on your requirement.
2. Can I come to check on your company?
Answer: Welcome to visit us! We will show our machines in our factory.
3. Do you have a shipping agent for delivery?
Answer: Yes, we have a reliable shipping agent. They can offer a good freight and take care of the process very well.
4. Can you test our formulation with your extruder?
Answer: As long as you trust us, we can test your basic formula, then you can see the outcome and place order without any hesitation.
5. Why is the price on the web in a range?
Answer: We have many models, and the production lines' configurations are various. So we will equip machines based on customers' specific requirements. So, the price range is for reference.
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