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Twin - screw extruders offer several advantages in the production of puffed snacks: ### 1. Excellent Mixing Performance Twin - screw extruders have two intermeshing screws that rotate in a coordinated manner. This design enables efficient and thorough mixing of various raw materials, such as different types of grains, starches, flavorings, and additives. The continuous kneading and shearing action of the screws ensure a homogeneous distribution of ingredients, which is crucial for achieving consistent product quality. For example, when making bugles snack food, a proper blend of cornmeal, wheat flour, and flavoring agents can be evenly incorporated, resulting in a snack with a uniform taste and texture throughout each piece. ### 2. Precise Process Control These extruders allow for precise control of multiple process parameters, including temperature, pressure, and screw speed. Temperature can be adjusted independently in different zones of the barrel, enabling the optimization of cooking and expansion processes. By precisely controlling the temperature profile, manufacturers can ensure that the puffed snacks are cooked to the right degree, achieving the desired texture - not too hard and not too soft. The ability to regulate pressure affects the expansion ratio of the product, which in turn determines its density and crispness. Additionally, the screw speed can be adjusted to control the residence time of the raw material in the extruder, further influencing the quality and characteristics of the final product. ### 3. High - Quality Product Formation The twin - screw extruder can produce puffed snacks with consistent shape and size. The die at the end of the extruder determines the final shape of the product, and the stable and continuous extrusion process ensures that each piece of the snack maintains a uniform appearance. Whether it's the classic tubular shape of bugles or other complex shapes, the twin - screw extruder can replicate the desired form accurately. This is beneficial for both aesthetic appeal and consumer acceptance, as well as for efficient packaging and handling of the products. ### 4. High Production Efficiency Twin - screw extruders are capable of high - volume production. Their continuous operation mode allows for a steady output of puffed snacks, reducing production time and increasing overall productivity. The efficient transfer of materials through the screws and the ability to handle a relatively large amount of raw materials per unit time make them suitable for large - scale manufacturing. This high - speed production capacity is essential for meeting the market demand for puffed snacks, especially during peak sales seasons. ### 5. Versatility in Product Development They offer great versatility in terms of product development. Different raw materials, recipes, and processing parameters can be easily adjusted to create a wide variety of puffed snacks with different flavors, textures, and nutritional profiles. Manufacturers can experiment with new ingredient combinations, such as adding functional ingredients like dietary fiber or vitamins to create healthier snack options. Moreover, the ability to produce snacks with different shapes, sizes, and expansion ratios provides endless possibilities for product innovation, enabling companies to stay competitive in the market. ### 6. Good Hygiene and Ease of Cleaning The design of twin - screw extruders often allows for easy disassembly and cleaning. The smooth surfaces of the screws and the barrel make it easier to remove food residues and prevent the buildup of contaminants. This is important for maintaining food safety and quality, as a clean extruder reduces the risk of microbial growth and cross - contamination between different production batches. Regular cleaning and maintenance can also extend the lifespan of the equipment, ensuring its continuous reliable operation.
Model | Capacity | Main Motor power | Price |
TSE65 | 100KG/H-150KG/H | 22KW | $7000-$9000 |
TSE70 | 200KG/H-250KG/H | 37kw | $9500-$11000 |